Cycle News

Cycle News 2014 Issue 04 January 28 2014

Cycle News is a weekly magazine that covers all aspects of motorcycling including Supercross, Motocross and MotoGP as well as new motorcycles

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VOL. 51 ISSUE 4 JANUARY 28, 2014 P85 (Far left) A crateful of miniature Bultaco engines. (Middle) Tarrago uses only authentic materials… steel, aluminum, brass and the components actually work. (Left) Tarrago now sources his chains from Japan, but there was a time when he had to hand-make each link. ing in minute detail. "I take around 600-800 photos of each bike, and produce a detailed scale drawing by hand of each component I must make, with all relevant measurements which I can then reduce to one-fifth scale," he says. "I also study the handbook and service manual, if these exist – and then I start work to build the model. Whether I'm making a one-off example for a customer, or a series production prototype, the procedure is the same." Each original takes 500-600 hours of his time to complete, depending on the complexity, with each day's work carefully noted down in his logbook for each creation. The longest so far has been the 618 hours he spent creating a perfect small scale replica of the 250cc four-cylinder Benelli with which Tarquinio Provini won the 1964 Spanish GP on the nearby Montjuic Park " These are true fifth-size replicas of the original motorcycles, manufactured in authentic – that word again - materials like steel, brass, lead or aluminum, not plastic. circuit, a bike which is owned by local collector Joaquin Folch – whose Titan paint company even provided the right color of paint to clothe the model in. "But this was the most complicated model I ever did," cautions Pere," because of the intricacy of the engine and the four carburetors and suchlike. Normally it takes around 500 hours to create a new model entirely from scratch." Even the MV Agusta 750S streetbike he also made wasn't as time-consuming to build as the GP racer at "just" 550 hours. Having drawn up all the components he needs to make, Tarrago always starts by building the " chassis first, using silver-welded steel tubing to do so. For the production frames he makes a jig of the original, and replicates the frame in brass, which is less time consuming to work with, so it helps hold down the price. Next come the wheels, and here all his models so far have had drum brakes, which he first creates by hand on the lathe, then sandcasts for production. "I was fortunate to find a jewelry factory not far from here that can produce small volume components very affordably, and with great accuracy," says Tarragó. "Without them, it wouldn't be feasible to produce the models at an affordable price."

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