Cycle News

Cycle News 2020 Issue 17 April 28

Cycle News is a weekly magazine that covers all aspects of motorcycling including Supercross, Motocross and MotoGP as well as new motorcycles

Issue link: https://magazine.cyclenews.com/i/1241562

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VOLUME 57 ISSUE 17 APRIL 28, 2020 P73 STEP 3: Whether you are removing the rear end cap or the front, that joint will have hi-temp silicone to seal the system so you may need to use a razor blade to help break this free. You will use a rubber mallet to tap abound the cannister to slip the core out. It is important to take your time and work around the circumfer- ence to avoid damaging the cannister or end cap. Completely remove the core and any remaining packing material. Several companies sell replacement packing kits and most of the aftermarket exhaust companies have specific packing, instructions and parts necessary for their systems. STEP 4: Remove any remaining packing materials from the perforated core and inside the canister and discard it. If your system has steel wool under the packing ma- terial, leave that as it helps to reduce sound and protect the packing material. STEP 5: Clean all the parts using a wire brush or razor blade to remove the hi-temp silicone from the body and end or front cap. You can also clean up the muffler canister. A Scotch-Brite pad works well for titanium or stainless systems that don't have a color treatment. This is also a good time to make sure that the core and parts are in good condition and not too loose in any of the joints where the core inserts into the front or end cap. The FMF Everlast repacking kit includes detailed instructions on the package. After removing the old packing materials and cleaning up the parts, you are ready to reassemble.

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